sag mill grate slot size

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sag mill grate slot size

SAG Mill | Autogenous and Semi-Autogenous Mills

LUDODECK® Continuous Slot Aperture Panel. Back. LUDODECK® KOKO™ Modular Panel Systems. Back. LUDODECK® PIPO™ Two Modular Screen Panel System. ... Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW. Our team of product engineers continually improves SAG/AG Mill …

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How a Grate Discharge Ball Mill Works

How a Grate Discharge Ball Mill Works. Here I try to explain how ground slurry is discharged from a grate ball mill (or SAG). How it …

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Semi-autogenous grinding (SAG) mill liner design and …

operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m (34 ft) and above, with the largest being 12.2 m (40 ft) in

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Relationship among operational parameters, ore …

Figure 10. Particle size distributions of the SAG mill feed. fresh feed) in the mill discharge and resulted in throughput decrease. With comparison of surveys 4 and 2 it seems that the grate slot size could not solely control …

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Mineral movement simulation through the grates and pulp lifter in a SAG

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Customised liner solution boosts SAG mill …

Photo: The existing grates within the SAG Mill were pegging. Critical size grinding media were blocking apertures, reducing throughput A gold and copper mine in South East Asia was experiencing a range of …

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Mineral movement simulation through the grates and …

application of the DOE method has allowed to back up statistically the results and indicate that the slot angle increases the mill's outlet flow. Keywords: grate, SAG-Mill, DEM-Simulation, flow-back, carry-over 1. Introduction Size reduction of ores has an important role in the process of obtaining various metals. For example, for

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Optimizing Performance of SABC Comminution Circuit of the …

The grates were designed with 18 inner sections, with a 25 mm grate slot width, and 18 outer sections, with only four sections having pebble ports (slot width of 60 mm). ... but was only obtainable after optimization of the SAG mill grate sections, ball size, and volumetric loading of balls. In addition, the benefits of this study have given ...

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SAG Mill Liner Design

Grate design should incorporate an integral radial lifter. This lift on a grate can increase the grate life by up to 50 percent. The slot opening size is determined by the lump size to be retained in the mill. Grate plugging is minimized by proper slot taper and alloy selection. See Figure 5.

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Converting a ball mill from overflow to grate discharge

Grinding mills, including SAG (semi-autogenous grinding) mills and ball mills, consume approximately 60-70% of the total energy cost of the entire mining operation. ... of improved breakage and more consistent residence times in a grate discharge mill means that the product from a grate discharge mill is finer and the size …

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SAG milling & grinding pilot plants

AG/SAG mill: One of the few remaining Hardinge 6' x 2' high aspect pilot 18 kW SAG mills in the world is fully operational at the ALS Metallurgy, Balcatta campus in Western Australia. Installed with a shell hatch to facilitate easy charge removal, the mill is installed on load cells connected to a SCADA system to collect mill weight, mill ...

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Using DEM to model ore breakage within a pilot scale SAG mill

Most AG/SAG mills use discharge grate slots which are 15 ... This paper reports on detailed DEM simulations of a Hardinge type 1.8 m by 0.6 m pilot SAG mill and a full size 36 ft SAG mill. Specifically, we examine the collision histories of representative particles to better understand breakage and the data that needs to be extracted from …

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Grate Slot Size Reduction

ME Elecmetal's integral approach to mining is committed to add value into processes through fully-integrated ME FIT solutions. In this case, by testing new SAG mill liner designs in order to improve throughput, reduce …

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Do I Need Bigger and Larger SAG Mill Balls

In a way, the media size should be selected based on feed size and grate opening. Finer feed (i.e. secondary crushed) justifies a 4" ball but if the grate opening is 60 mm x 100 mm slots then a 4" ball won't last very long.

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Relationship among operational parameters, ore …

Figure 10. Particle size distributions of the SAG mill feed. fresh feed) in the mill discharge and resulted in throughput decrease. With comparison of surveys 4 and 2 it seems that the grate slot size could not solely control the mill product size as usually expected.

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A Proposed Mechanistic slurry discharge model for AG/SAG mills

• Grate: The size of the grate apertures and the pressure of the slurry as it enters the grate slot will control the flowrate out the grate. • Flowback: Once the slurry is carried past the profile of the charge, the slurry can flow from the pulp lifter chamber back through the grate holes into the mill.

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Simulation of Material Transport in a SAG Mill with Different …

A Discrete Elements Method (DEM) study of load movement within a SAG mill 12,192 × 7620 (40′ × 25′) in normal operating conditions is performed. The purpose is to determine how the geometry of the lifters affects the kinetics of the load inside the mill. Specifically, the changes produced by the incorporation of inclined lifters and spiral or …

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The Selection Design and Application of Mill Liners for …

> Liner design,with the advent of large diameter SAG mills, the issues of design, selection, monitoring and evaluation of mill performance is critical > Mill trajectory modelling can …

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Grate slot size variation | Download Scientific …

The following article presents the development of a dynamic tool for the estimation of Jb/Jc rate (ball filling level/total load filling level) of a SAG mil operating in a single stage mode....

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Optimizing your SAG Mill

Similar to slurry flow-back, the pebbles flowing back into the mill increase with larger pebble port or grate slot size. As the pebbles flow down and slide across the …

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SAG MILL DISCHARGE SCREENS-TROMMEL vs. …

SAG MILL DISCHARGE SCREENS-TROMMEL vs. VIBRATING Tony Moon, RTZ ... the mill from the grates in the slot between the grates and the head. The oversize falls ... Screen panel size is 28 by 54 inches. The oversize return tube turns with the trommel These things are not small. The diameter of the trommel for the 34-foot mill is 13.5 feet

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IMPROVING ENERGY EFFICIENCY VIA OPTIMIZED …

Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh ... size, the slurry leaves through the slots in the grate. The field of breakage influences the rock mass in the SAG

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The Selection Design and Application of Mill Liners for …

> Engineering approaches have highlighted mill performance with mill modelling and the use of improved materials > Liner design,with the advent of large diameter SAG mills, the issues of design, selection, monitoring and evaluation of mill performance is critical > Mill trajectory modelling can be used to great effect in improving liner design

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Development of a dynamic Jb / Jc estimation Model in a single stage SAG

"The following article presents the development of a dynamic tool for the estimation of Jb/Jc rate (ball filling level / total load filling level) of a SAG mil operating in a single stage mode. Using the methodology detailed in this article, it is now possible to have a dynamic estimation tool in the operation, which enables strategic decision making and …

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Discharge End Liner System

Bradken Bullnose®discharge cones Manufactured from superior composite wear materials to extend wear life of the liners and reduce the overall weight by 40% over steel products.Bullnose® discharge cone system reduces the relining times by 50% to maximise mill availability. Discharge grate slot analysis is carried out across all grate designs to …

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Composite Discharge Grates

The composite Discharge Grates are specially designed to eliminate breakage problems on the grates. If you have a broken grate, this means that you need to shut down the SAG mill from 4 to 8 hours just to …

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A Proposed Mechanistic slurry discharge model for AG/SAG mills

Slot size, position, and total ... used to predict the performance of an 8 m diameter SAG mill with LID = 0.5 grinding a copper ore, and predicted maximum capacity and minimum kWh/ton at about ...

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Multi-component AG/SAG mill model

Particles up to size X m presented to the grate will always pass through it, X g is the grate aperture and X p is the pebble port size and f p is the pebble ports fraction of total open area.. The fraction of the load presented to the grate per unit of time (D) is found iteratively, in order to satisfy the following empirical relationship that relates the holdup of …

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Crusher Wear Parts archivos

Grate Slot Size Reduction. ME Elecmetal's integral approach to mining is committed to add value into processes through fully-integrated ME FIT solutions. In this case, by testing new SAG mill liner designs in order to improve throughput, reduce pebble load and optimize reline times. More. ME Super SAG 5.5″ Grinding Media Performance.

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Optimisation of the Sossego SAG mill

Current SAG Mill Feed Size Distribution I-46 Accordingly, the 32 grate discharge plates originally installed in the SAG mill operated from March to December 2004. Since this period a number of modifications were introduced in the grate design by increasing the open area and slot aperture in order to reduce the accumulation of pebble size ...

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